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Pow.bio's two-chamber, dual-stage fermentation system separates the microbial growth phase from the production phase, paired with AI-driven control software, to run continuously without the contamination and genetic drift that typically end long fermentation runs. By keeping cells productive over extended periods in smaller bioreactors, the platform aims to raise productivity multi-fold and cut per-kilogram costs versus batch processing. The approach targets economically viable production of animal-free ingredients, proteins, enzymes, and other bioproducts, and is being advanced commercially through a partnership with equipment manufacturer Bühler.
Contract development and manufacturing services delivered from Pow.bio's FDA-registered facility in Alameda, California, which houses a fleet of continuous dual-chamber fermentation systems at multiple scales plus downstream processing such as spray drying and freeze drying. Clients use the site to move from gram-scale experimentation to production of hundreds of kilograms, accelerating process development with the company's continuous platform and software. The CDMO model lets bioproduct startups and established companies scale without building their own fermentation infrastructure.
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